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When selecting the right self-dumping hopper for your facility, there are several important factors to consider to ensure you choose the best unit for your operation.
Start by asking:
Am I ordering the correct size?
Is the hopper large enough for my material volume?
Can it fit through my facility’s doorways or aisles?
Selecting the right hopper capacity ensures efficient workflow and prevents unnecessary strain on your material handling equipment.
See our list of hoppers. Consider both the weight of the unit itself and your forklift weight capacity.
Will smaller forklifts be able to move the hopper efficiently? If your operation requires frequent relocation, consider adding caster wheels or a portable hopper design for better mobility.
Think about where the hopper will be located:
Is it positioned near conveyors or production lines?
If placed at the end of a conveyor, will the hopper height match for smooth material transfer?
Proper alignment improves efficiency and reduces downtime during loading or dumping.
All of our standard self-dumping hoppers are built tough to handle heavy loads. However, your material type matters. For example, if you’re working in a quarry or heavy industrial environment where stones or scrap metal are loaded, reinforced hoppers with added angle iron or gussets may be necessary for long-term durability.
If your team works in a fast-paced manufacturing facility or tends to be rough on equipment, investing in a heavy-duty hopper is essential. Our customers often say, “Our guys are tough on the hoppers,” — and that’s why Marathon builds custom self-dumping hoppers for demanding environments.
Marathon custom hoppers are engineered for strength, safety, and longevity. Whether you need a standard model or a heavy-duty design built for rugged industrial use, we’ll help you find the right solution for your material handling needs.
Save time and avoid costly headaches by choosing the right shipping method upfront. With shipping costs continuing to rise, selecting the correct freight option has become more important than ever. To help you plan accurately and prevent unexpected charges, we strongly recommend reviewing each product’s dimensions before ordering. All measurements are clearly listed to make this process easy and transparent.
1/4 Yards to 2 Yards are stackable hopper-to-base.
Consider the height of stacking units.
2 1/2 yard to 5 Yard hoppers can be set inside each other for shipping, but not stacked hopper-to-base like our smaller units. The height is approximately 7 feet when set inside each other for shipping.
4-yard and 5-yard hoppers consume a great deal of floor space. Consider surface area.
Consider the width of each unit - will it fit in a tractor-trailer when loading via the hopper fork pockets?
Please use the link below to view detailed specifications and ensure the item you select meets your shipping and handling needs.
Image showing how larger hoppers can be stacked inside each other to conserve space.
How much do Casters add to the height of a hopper?
4 Inch Steel Caster
Add 5 5/8" + 1/4" = ~5 7/8"
4 Inch Rubber Caster
Add 5 5/8" + 1/4" = ~5 7/8"
4 Inch Poly Caster
Add 5 5/8" + 1/4" = ~5 7/8"
4" Phenolic Caster
Add 5 5/8" + 1/4" - ~5 7/8"
6 Inch Rubber Caster
Add 7 3/8" + 1/4" = ~7 5/8"
6 Inch Poly Caster
Add 7 1/2" + 1/4" = ~7 3/4"
6 Inch Steel Casters
Add 7 1/2" + 1/4" = ~7 3/4"
6 Inch Phenolic Casters
Add 7 1/2" + 1/4" = ~7 3/4"
8" Inch Poly Casters
Add 9 3/8" + 1/4" = ~9 5/8"
*The addition of 1/4" in for caster pads
* A set of casters adds roughly 32 lbs. to a unit.
Best for:
Extreme loads (very heavy equipment, scrap bins, steel carts)
Harsh industrial environments
High heat (foundries, fabrication shops)
Why:
Highest load capacity and durability
Very low rolling resistance (easy to push heavy loads)
Downside:
Loud and rough
Will damage floors
Performs poorly on uneven surfaces (no shock absorption)
Use when: Floor damage doesn’t matter and weight is extreme.
Best for:
Warehouses & manufacturing floors
High heat areas (bakeries, ovens)
Heavy loads on smooth concrete
Why:
High load capacity (close to steel, but quieter)
Heat resistant (up to ~250°F)
Resistant to oils and chemicals
Downside:
Still a hard wheel → not great on rough floors
Limited shock absorption
Use when: Heavy-duty indoor industrial use with smooth floors.
Best for:
Hospitals, offices, retail
Finished floors (tile, epoxy, hardwood)
Noise-sensitive environments
Why:
Excellent shock absorption and quiet operation
Rolls over debris and cracks easily
Protects floors
Downside:
Lower load capacity
Higher push force (more effort to move)
Can wear faster under heavy loads
Use when: Comfort, quiet, and floor protection matter most.
Best for:
Warehouses, distribution, manufacturing
Mixed environments (smooth + slightly rough floors)
Heavy loads where floor protection matters
Why:
Combines strength of hard wheels + cushion of rubber
Higher capacity than rubber
Non-marking and floor-friendly
Resistant to chemicals and wear
Downside:
Not as quiet as rubber
Not as indestructible as steel
Use when: You want the best all-around performance.
Hopper With Lid
Hopper With Lid
Open Ended Hoppers
Special Heavy Duty Tubs